Stasiun perakitan robot, stasiun dosing

Epson G10-854SR

en: Epson G10-854SR Robot Assembly Station / Dispensing Station

The assembly station is divided into the following sub-stations: 3.1 Dispensing Area, 3.2 Assembly Area KK+SW, and 3.3 Assembly Area Front. (KK = Heat Sink, SW = Front Wall Bracket)

Section 3.1: Dispensing Area
- A workpiece carrier (WT) with mounted chassis and circuit boards enters the dispensing area via the transfer belt.
- The carrier is stopped at the lifting-positioning unit (HuPo), lifted off the belt, and fixed in position.
- The x-y-z handling system moves the dispensing head to the designated position and starts the dispensing process.
- Once dispensing is successfully completed, the handling moves to the home position and the WT is placed back onto the conveyor belt.
- The carrier is then conveyed into the assembly area KK+SW (condition: no WT in the pick & place position).

Section 3.2: Assembly Area KK+SW
- A WT moves from the dispensing area into the KK+SW assembly area via the transfer belt.
- The carrier is stopped at the lifting-positioning unit (HuPo), lifted off the belt, and fixed in position; at this stage, the side walls of the partially assembled unit's chassis are aligned.
- Simultaneously, KK-tray and SW-tray positioning occurs.
- A stack of KK-trays (12) and a stack of SW-trays (12) are manually placed onto the respective infeed belts outside the safety enclosure.
- The two safety gates are opened and the loaded tray stacks move into the gripping position of each stacker.
- The two safety gates are closed again.
- The respective grippers pick up the appropriate tray.
- Using the Z-axis, trays are separated and transported upwards (above their pick-up height).
- For centering and tray stabilization, a centering support is positioned under each tray via x-handling.
- The stacker Z-axis then places the respective tray onto the centering support.
- The trays are now ready for component removal.
- Using the multi-gripper on the SCARA robot, the KK is taken from the tray and placed in an intermediate position for alignment (to compensate for inaccuracies when picking up—maintained gripping position for assembly).
- The KK is scanned, picked up again, and if the scanner’s result is OK, it is assembled onto the WT.
- Defective (n.i.O.) KKs are placed in a defective component box.
- The multi-gripper on the SCARA robot then picks up the SW from the tray and places it in the alignment position.
- The SW is picked up again and assembled onto the WT.
- The process continues with the assembly area front.

Technical Data
Design: SCARA (4-axis robot)
Payload: nominal 5 kg, max. 10 kg
Horizontal Reach: 850 mm
Vertical Reach: Axis 3: 420 mm
Orientation Range: J4: +/- 360°
Repeatability Horizontal: +/- 0.025 mm
Repeatability Vertical: J3: +/- 0.01 mm
Repeatability Orientation: J4: +/- 0.005°
Maximum Operating Range: Axis 1: +/- 152°, Axis 2: +/- 152.5°, Axis 3: 420 mm, Axis 4: +/- 360°
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Maximum Operating Speed: J1, J2: +/- 11,000 mm/s, J3: +/- 2,350 mm/s, J4: +/- 2,400°/s
Permissible Moment of Inertia: nominal 0.02 kg*m², max. 0.25 kg*m²
User Cabling Electrical: 1x D-Sub 9 pin, 1x D-Sub 15 pin
Z-Axis: Outer diameter 25 mm
Press-in Force: 250 N
Weight: 48 kg
Controller: EPSON RC180
Mounting Type: Ceiling
IP Protection Class: IP20
Power and Signal Cable: 3m

Financing via our bank is possible as well.
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