Stasiun perakitan robot, stasiun dosing

Epson G10-854SR

Epson G10-854SR Robot Assembly Station Dispensing Station

The assembly station is divided into the following sub-stations: 3.1 Dispensing Area, 3.2 Assembly Area KK+SW, and 3.3 Assembly Area Front. (KK = heat sink, SW = front wall angle)

St.3.1: Dispensing Area
- A workpiece carrier (WT) with mounted chassis and PCBs is conveyed via the transfer belt into the dispensing area.
- It is stopped at the lift-positioning unit (HuPo), lifted off and fixed in position.
- The x-y-z handling system moves the dispensing head to the designated spot and initiates the dispensing process.
- After successful dispensing, the handling moves to the park position and the WT is placed back onto the conveyor.
- The WT is then transported further to the assembly area KK+SW (prerequisite: no WT in placement position).

St.3.2: Assembly Area KK+SW
- A WT is conveyed from the dispensing area into the KK+SW assembly area via the transfer belt.
- It is stopped at the lift-positioning unit (HuPo), lifted off and secured. At the same time, the chassis side walls of the partially assembled unit are aligned.
- Simultaneously, KK tray and SW tray positioning occurs.
- A stack of KK trays (12) and a stack of SW trays (12) are manually placed on the respective infeed conveyors outside the safety enclosure.
- Both safety interlocks are opened, allowing the stacked trays to move into the gripping position of the stacker.
- The safety interlocks are then closed again.
- The respective grippers pick up the corresponding tray.
- Using the Z-axis, the tray is separated and transported upwards (above the removal height).
- For centering and stability, a centering support is inserted and positioned under the respective tray using the x-handling.
- With the stacker Z-axis, the tray is placed onto the corresponding centering support.
- The trays are now ready for component removal.
- Using the multi-gripper on the SCARA robot, the heat sink (KK) is picked from the tray and placed in an intermediate position to aid alignment (to eliminate inaccuracies during pick-up, ensuring a defined gripping position for assembly).
- The KK is scanned, gripped again, and if the scanner result is OK, mounted onto the WT.
- Any not-OK KK is placed in a reject box.
- The multi-gripper on the SCARA robot then picks the SW from the tray and places it in the alignment position.
- The SW is gripped again and mounted onto the WT.
- Process continues with Assembly Area Front.

Technical Data
Design: SCARA (4-axis robot)
Payload: nominal 5 kg, max. 10 kg
Horizontal reach: 850 mm
Vertical reach: Axis 3: 420 mm
Orientation range: J4: +/- 360°
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Repeatability Horizontal: +/- 0.025 mm
Repeatability Vertical: J3: +/- 0.01 mm
Repeatability Orientation: J4: +/- 0.005°
Max. operating range: Axis 1: +/- 152°, Axis 2: +/- 152.5°, Axis 3: 420 mm, Axis 4: +/- 360°
Max. operating speed: J1, J2: +/- 11,000 mm/s, J3: +/- 2,350 mm/s, J4: +/- 2,400°/s
Permissible moment of inertia: nom. 0.02 kg*m², max. 0.25 kg*m²
User cabling electrics: 1x D-Sub 9 pin, 1x D-Sub 15 pin
Z-axis: outer diameter 25 mm
Press-in force: 250 N
Weight: 48 kg
Controller: EPSON RC180
Mounting type: ceiling
IP protection class: IP20
Power and signal cable: 3 m

Other assembly modules in various sizes – new and used – available in our shop!
International shipping rates on request.

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