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Fey Galvanotechnik Trommelgalvanik, Galvanikanlage

Complete Zn drum plating system, double row, footprint 21 x 7 m, installed in operable condition
all components NEW and unused (only test run with water)
11 zinc bath stations at approx. 0.8 m³ / wet transfer / 19 rinsing stations, pre- and post-treatment / loading & unloading

Manufacturer: Fey Galvanotechnik, Solingen / Year 2020 (some single components 2019)

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The system essentially comprises:
- ATB S7 control system in 12x Rittal cabinets, Simatic HMI Touch
- Tank farm: 1x stainless steel tank (double E-degreasing), 15x PP tanks (triple, double, and single tanks)
- Drain ball valves, level probes, temperature sensors
- Immersion heaters: 20x double E-degreasing, 16x single E-degreasing, 12x zinc bath, 2x zinc electrolyte prep, 9x special (each 3x thick layer, blue, yellow); Red head T-QS 630/1.25-230Ws, 1250W
- Oil separator (degreasing): Stainless steel Friess W20
- 31x drum units: Capacity up to max. 100 kg per drum, Progalvano, PE 1000, slot perforation
- 25x two-part lids (blue), of which 6x finer perforation (grey); 6x compartment drums (green)
- 32x drum drive motors mounted to tank wall: SEW-Eurodrive K49 DR2S80MS8/4, 0.22kW
- 4x stainless steel trolleys: Fey TWR, lift load 300kg, 1x stainless steel wet transfer unit (4x drum drive motors: KF49 DR2S80MS8/4, 0.22kW; 5x drive motors (frequency controlled): SEW-Eurodrive K37 DRN90L4/BE2/TF, 1.5kW; 4x lifting (frequency controlled): SEW-Eurodrive KF47 DRN90L4/BE2/TF, 1.5kW)
- 4x position lasers: TR electronic GmbH, 2200-00102, max. 125 m; trolley travel rail from stainless steel; steel gantry
- 12x rectifiers: Munk D400 G15/1200 WR-POX, oil self-cooled, 15V 1200A
- Used rectifier (double E-degreasing): Driesch, 12V 1200A
- 3x stand-alone centrifuges: Fey 243-B383-1, 150kg, 300 rpm, drum Ø 700 mm, 2x 6kW heating rods, pneumatic lid opening; 3x additional drums; crane system centrifuges: Demag 250kg
- Centrifuge basket cleaning facility incl. Stier crane 250kg, 500W; jib: Power Plus POWX910, 300kg, 115 cm
- 4x spray bars on rinse tank edge, both longitudinal sides; 4x pumps: Mefiag MSP0600-PP-CRS-VITON-PVDF, 750W, Q max. 8 m³/h, H max. 10 m
- 3x stainless steel prep and dosing tanks (zinc electrolyte, 2x E-degreasing), round, each 1.75 m³, connected to extraction; 3x pumps: Mefiag MSP0600-CRS-EPDM, 750W, Q max. 8 m³/h, H max. 10 m; 2x agitators
- 12x dosing pumps: Ecolab EcoAdd-ES-000510X, 11x ceramic insert, 1x PTFE, 5.0 l/h
- Chamber filter press with piston-diaphragm pump (zinc electrolyte purification): RuW Filtertechnik RW470/15, 25x plate size 470 x 470 x 55 mm, external dimension 230 x 100 x 110 cm, filter area 7 m², V-chamber 90 l, filtration pressure 15 bar, test pressure 700 bar, manual operation
- Cooling system RKP 300: Cooling tower Lister KD 12-28-3 (water) 48 m³/h; exhaustor: Walter 30kW, 3x pumps: Calpeda ESCC2900, 4kW, Q max. 78 m³/h, H max. 24 m
- 2x plate heat exchangers (Ti plates): Funke FP16-29-2-EH-0-10bar V: 4.9 l; 2x pump: Mefiag MSP 30-CRS-TI, 3kW, Q max. 34 m³/h, H max. 25 m
- Exhaustor: Scheidt BM3-800 NW 900, 32,000 m³/h; scrubber: PP Scheidt WHZ-900, 32,000 m³/h, separation efficiency 99%
- Loading device tilt and lift: Schwarz NH-2000 floor-lift, capacity 2000kg
- 2x post-treatment containers made of PE, round, each 2.3 m³; drum aggregate storage rack 12 places; walkways; approx. 150 m² bottom tray black, PE, thickness 50 mm; PE sump, waste & supply water piping;

60x10 mm at 2 m length (2 stations for boiling-off degreasing were subsequently converted

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