Pabrik bubuk

Handelsagentur Klaus Benecke Pulveranlage für QUALICOAT (7 Zonen)

Complete line with chemical pretreatment (7 zones) for GSB certification (QUALICOAT) (suitable for multi-metals)

All dimensions and further modifications can be taken into account during design and planning.

The offer includes the following components:

- Pretreatment cabin incl. reverse osmosis unit
- Walk-in coating booth
- Powder gun
- Powder curing oven
- Dryer
- Manual conveyor system
- Lifting and lowering station
- Electrical control system

Details:

1. Walk-in cleaning cabin, pretreatment for steel and aluminum
The cleaning cabin is designed for automatic cleaning. Medium-pressure spraying is possible. The cabin features 7 separate spray tanks. Maximum part dimensions: L = 6000 mm, W = 2000 mm, H = 2300 mm.

1 Cabin dimensions Length: 6,500 mm
Width: 3,000 mm
Height: 3,600 mm
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2 Complete pretreatment dimensions Length: 6,600 mm
Width: 4,640 mm
Height: 4,300 mm

1. Process Degreasing/Neutral pickling
Heated tank, 50–55°C, duration = 3–6 minutes, drip-off time = 80 seconds
2. Process Acidic mineral pickling
Heated tank, 50–55°C, duration = 3–6 minutes, drip-off time = 80 seconds
3. Process Rinse 1
Rinsing at ambient temperature, duration = 0.75–1.5 minutes, drip-off time = 1 minute
4. Process Rinse 2
Rinsing at ambient temperature, duration = 0.75–1.5 minutes, drip-off time = 45 seconds
5. Process Rinse 3
Rinsing at ambient temperature, duration = 0.75–1.5 minutes, drip-off time = 45 seconds
6. Process Nano-ceramic
Processed at ambient temperature, duration = 0.75–1.5 minutes, drip-off time = 60 seconds
7. Process Overhead spray ring for post-rinsing after process 6
Rinsing at ambient temperature, duration = 1 minute, drip-off time = 60 seconds
8. Process Passivation, no-rinse for aluminum
Rinsing at ambient temperature, duration = 2–3 minutes, drip-off time = 1–2 minutes

1.1. Reverse osmosis system
Reverse osmosis unit 250 liters/hour.

1.2 Oil skimmer
Tank No. 1 is equipped with an oil skimmer "UniSkim-21-100".

Construction:
The spray system is two-part and movable, adjustable via a pneumatic sliding system up to 500 mm. Return feed to the tanks is also movable via a pneumatic sliding system with 7 positions, serving all 7 tanks.

2. Walk-in coating booth
1 Booth dimensions Length: 7,400 mm
Width: 4,000 mm
Height: 3,236 mm
2 Dimensions incl. extraction Length: 8,552 mm
Width: 6,232 mm
Height: 4,393 mm

The booth has 2 pneumatic doors on one side for part entry/exit and an additional side door for the coater.

3. Powder coating system Wagner, manual "Sprint 2 B"

4. Powder curing oven
1 Internal length 6,500 mm
2 Internal width 2,200 mm
3 Internal height 3,416 mm

5. Dryer
1 Internal length 6,500 mm
2 Internal width 1,200 mm
3 Internal height 3,416 mm

6. Manual conveyor system

The conveyor system consists of:
Designed for a crossbeam weight of 700 kg, the trolley carries a maximum of 2,000 kg across 3 rails.

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