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OTO MILLS Línea de tubos 80x3 QTC Cambio rápido

HIGH-PERFORMANCE, HIGH-QUALITY TUBE PRODUCTION LINE OTO 80.3 QTC
With complete quick-change tooling system
Manufactured by OTO MILLS

PRODUCTION RANGE
• Diameter range: 19 mm – 80 mm
• Wall thickness: 0.8 mm to 3.2 mm
• Maximum speed: 150 m/min
• Working direction: Left to Right

Scope of supply:

1. Entry line, manufactured by OTO MILLS, including:
• Double decoiler OTOAD256-PA
• Double coil opener
• Automatic end-to-end welder OTO GG254
• Vertical Floop accumulator

2. OTO 80.3 QTC tube production line manufactured by OTO MILLS with:
• Cast iron stands
• Adjustable lower shaft height
• Reinforced motor and 2-speed gearboxes
• Hydraulic nuts
• Double-length cooling tunnel
• Motorized Turk’s head for rapid adjustment

3. OTO QTC quick-change cassette system – 2nd set of offline cassettes including:
• 1 complete forming cassette
• 1 complete fin-pass cassette
• 1 complete sizing cassette
• Automatic quick-coupling cardan connections

4. 150 m/min flying saw: OTO TCCG160 high-speed cold saw featuring:
• Carriage movement with 70 kW motor
• Cutting head movement with hydraulic control
• Saw blade rotation with AC drive

5. MAIR SQ.HEX.90.D.5.SL automatic bundler with emulsion drainage and bundle weighing system:
• Capable of making hexagonal and square/rectangular bundles
• 5 modules for tube production from 4-10 m (12 m for wall thickness >1.8 mm)
• Includes emulsion drainage and bundle weighing unit
• 3 chains for storage of finished bundles
• Test tube area, with saw for sample tube cutting

6. SIGNODE M400 automatic strapping machine

7. METALLIZATION 250 zinc spray system
• 1 metallizing booth
• 1 METALLIZATION 250 zinc spraying energizer
• 1 ARCSRPAY 528E zinc spray gun

8. Fume extraction system
• Fume extraction ducts and hooding at required points
• Fume filter

9. Complete set of rolls (*See details)

NEW PARTS SUPPLIED IN 2023/2024:

10. Thermatool CFI 350-VF solid-state welder with:
• Automatch
• Selectable frequency 250-400 kHz
• Thermaview control panel

11. PARKER chiller, Hyprechill Maxi model

12. Blissenbach hydraulic inside scarfing unit, complete with tooling for ID 30-50 mm

13. OPTRONIC CNC control unit for flying saw drive (Switzerland)

14. New emulsion plant including:
• Pump and heat exchanger
• Filters
• Electric monitoring and controls

15. New motor and electrical cabinet for accumulator

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16. New motor and control for the sizing section

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