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Pony Luxury Coating M&K Pony 7000

MAIN STANDARD
Our paint booths are designed to meet all essential requirements for paint application, including air filtration, extraction, lighting, and a controlled environment. The processes within the booth are managed by a PLC system, ensuring consistent maintenance of the desired values.

OPERATING PRINCIPLES OF THE BOOTH
The processes in the booth are controlled via a control panel, which manages the following steps:

PAINTING PROCESS
During painting, 100% fresh air is drawn in from outside and passed through intake filters before entering the distribution chamber at ambient temperature. The air is then expelled through the extraction unit. Floor filters (paint stop filters) capture paint particles, and the air passes through final exhaust filters prior to being released.

FLASH-OFF PROCESS
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After painting, the booth continues operation for approximately 15 minutes to remove residual solvents and thinners. During this phase, fresh air from outside circulates inside the booth.

DRYING PROCESS
In this phase, 80% of the air passing through the booth is heated to 60°C and distributed into the booth. Since 20% of the solvents are released during drying, these are expelled with the exhaust air. Industrial paints are typically dried at 60°C, though the booth temperature can be adjusted as needed via the control panel.

COOLING PROCESS
After the 30-minute drying process, the heating coil is deactivated via the control panel, the pneumatic damper closes, and the extraction system restarts. During the 5-minute cooling phase, fresh air from outside circulates in the booth, after which the system stops automatically.

ELECTRICAL AND ELECTRONIC EQUIPMENT
These control panels manage the functions and operation of the machinery and devices within the booth. The panel is constructed from durable galvanized sheet metal and steel profiles, and is fully enclosed for protection against dust and moisture.

Electrical Devices and Control Panel:
• The control panel features essential components such as circuit breakers, fuses, indicator lamps, thermal relays, contactors, and connectors.
• Heat-resistant cables are used for command and control connections between the control panel and motors or other electrical devices.
• Electrical wiring is designed to allow for booth relocation if necessary.
• Operating devices use 380 V 50 Hz, while control units operate at 220 V.
• The booth’s operating time can be monitored on the electronic control panel for easy maintenance tracking.
• Temperature and time values for paint flash-off, intermediate drying, and final drying can be easily set to the required values on the digital display of the electronic control panel.
• Users can monitor and adjust the drying time using the heating thermostat and time relay.

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