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RATTUNDE

CONTROL SYSTEM
.. SIEMENS

FEEDSTOCK TUBE
.. External diameter min.: 10 mm
.. External diameter max.: 90 mm
.. Wall thickness min.: 0.8 mm
.. Wall thickness max.: 8 mm
.. Length min.: 150 mm
.. Length max.: 3,000 mm

Integrated Tube Cutting Line – Standard Version

The integrated tube cutting line is a fully automatic system for precision machining of tubes and profiles. It combines cutting, brushing/deburring, washing, drying, measuring, and stacking in a continuous process. All workpieces are 100% inspected for length, internal and external diameter within the system. Scrap parts are automatically rejected.

System Components

BM Bundle loading magazine and separating unit
Saw module
BDM Brushing deburring machine
WDM Washing machine with dryer
PI Length measuring station
External and internal diameter inspection (Keyence sensor, test mandrels up to 500 mm length)
SRT Stacking system with magnetic gripper

Safety equipment (safety fences, light curtains, etc.)

The bundle loading magazine is designed for tube lengths up to 9 m. The system enables damage-free separation and positioning of the tubes. Following the cutting process, deburring, cleaning, and drying are carried out before the workpieces are automatically stacked.

Main Technical Data
Feature Value
Total length approx. 13,000 mm
Width approx. 3,600 mm
Height approx. 2,350 mm
Floor load approx. 1,500 kg/m²
Temperature range 15 °C – 40 °C
Relative humidity max. 90 %

Electrical Connection Data:
Control: Siemens 840 D
Installed power: approx. 125 kW
Main fuse: 200 A
Supply line: 3 × 95 mm², 1 × 50 mm² PEN

Pneumatic:
Compressed air: approx. 3.5 m³/min, 6–10 bar (dry, filtered)

Water:
¾" connection for washing machine with dryer
Filling volume: 1,400 l

Tube Processing Parameters
Parameter Value
Max. bundle weight 5,000 kg
External diameter 10–90 mm
Wall thickness 0.8–8 mm
Tube type Round and profile tubes
Raw length (input material) 3,000–9,000 mm
Cutting lengths 150–3,000 mm
Materials Steel, stainless steel, Docol 800 DpAg, 26MnB5, 34MnB5
Saw blade width max. 3 mm

Measuring and Inspection Systems
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Length measurement: Keyence sensor with SPC evaluation
Internal and external diameter inspection: test mandrels with force measurement (1–100 N)
Repeatability: ± 0.1 mm
Data processing: PC-based evaluation software with documentation function

Performance Data

Machining speed depending on diameter, length, and material
Max. workpiece weight per section: 25 kg
Machining accuracy: ± 0.05 mm + sawing tolerance / max. ± 0.10 mm total
Max. stacking weight: 45 kg
Stacking positioning accuracy: 0.5 mm

Corrosion Protection

All machines and safety devices are finished with high-quality primer.

Machine color: RAL 5010 Forster Blue
Safety devices: RAL 1003 Signal Yellow

Special Features

Fully automatic process from bundle loading to sorted stacking
SPC-controlled measurement evaluation and documentation
Carbide-compatible sawing technology
High process reliability due to integrated inspection and monitoring systems
Compact design with high machining precision

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