Adaptif Multi-Alat Sel Laser Robot

Rohmann-Automation GmbH LaserCubeX GIGA

Machine Description

The system offered is an adaptive, robot-assisted laser welding cell designed for high-precision processing of large-format metal components. The cell is based on a modular machine platform and is engineered for demanding industrial applications in both additive and subtractive laser processing.

This system is specifically designed for the processing of rotationally symmetric parts as well as complex welding, repair, and coating operations on large metal components. By combining high-performance robotics, intelligent control software, and integrated sensor technology, the cell enables reproducible, automated, and cost-effective manufacturing.

System Layout & Mechanics

- Large-format, fully enclosed laser cell with safety housing
- Robot-guided laser welding system with high payload and extended reach
- Integrated rotary positioner for continuous 360° workpiece processing
- Configured for heavy workpieces (several tons, depending on configuration)
- Ergonomic loading and unloading via large access doors

Laser & Process Equipment

- High-performance laser welding head for precise welding and cladding processes
- Supports additive processes (e.g., cladding, repair welding)
- Optional integration with additional laser or plasma processes
- Automated tool or process head change (configuration-dependent)

Adaptive Control & Software

- Integrated CAD/CAM system for automatic generation of machining programs from 3D STEP data
- Collision-monitored, pre-simulated robot movements and tool paths prior to machining
- Offline programming with digital process validation
- Automatic adaptation of process parameters during machining

Sensor Technology & Process Monitoring

- 3D seam tracking sensor for real-time, precise path correction
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- Compensation of part tolerances and thermal expansion
- Continuous process monitoring for high seam quality and repeatability

Typical Application Areas

- Laser welding of large steel and metal components
- Additive repair and refurbishment of heavy-duty parts
- Cladding and build-up of functional surfaces
- Manufacturing and post-processing of rotationally symmetric components
- Heavy industry, mechanical engineering, power and turbine construction

System Advantages

- Fully automated processing replacing manual welding operations
- High process reliability thanks to simulation and sensor technology
- Significantly reduced setup and commissioning times
- High flexibility for variants and component geometries
- Cost-effective alternative to replacing large components

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