Pusat permesinan universal

SHW UniSpeed 5

Mechanical general overhaul in 2025

Base Machine – Travel Paths
X = 2,000 mm / Y = 1,300 mm / Z = 1,300 mm

Machine Column
Torsion-resistant welded construction with three hardened compact roller guides, protected against chips and coolant.

Spindle Carrier Slide
Cast iron version with hydraulic weight compensation, guided on compact roller guides.

Machine Bed
Self-rigid hydropool composite construction, no foundation required. Precision compact roller guides in the X axis.
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CNC Rotary Table (motorized)
Ø1600 mm clamping surface, 8 longitudinal slots (22 mm), 2 alignment slots, T-slot spacing 160 mm, centering bush Ø50 H7, radial runout 0.010 mm, surface runout 0.020 mm. Indexing accuracy ±4”, max. rotational speed 5 rpm, tilting moment 60,000 Nm, max. table load 6,000 kg, workpiece swing diameter 2,300 mm (up to 320 mm above table plate). Table plate shows standard wear.

Automatic Tool Changer
Chain magazine for 48 tools, max. Ø 125 mm (250 mm if adjacent positions are empty), max. length 400 mm, max. weight 25 kg. Tool holder SK50 DIN 69871, spindle orientation horizontal, fixed position coding and compressed air blow-out of spindle taper.

Spindle Carrier with Universal Milling Head (UFK)
Automatic 360 × 1° or 180 × 1° indexing, 64,800 programmable positions. Tool holder SK50. Hydromechanical quick tool clamping (pull-in force 20 kN). Main drive liquid-cooled, 30 kW at 100% duty cycle (41 kW at 40% duty cycle), speed range 36–6,000 rpm.

Digital Feed Drives
AC individual drives, stepless 2–30,000 mm/min in all axes, acceleration up to 2 m/s².

Operation / Control
Swiveling operator panel with Heidenhain iTNC 530 CNC control.

Measuring Systems
Direct, contactless linear measuring systems.

Electrical Equipment
According to EN 60204 / VBG 4, 400/230 V, 50 Hz, total connected load approx. 50 kVA. Control cabinet IP54 with actuation and switching devices, connection via plug system.

Lubrication
Guides: centralized pulse lubrication. Main spindle: permanent grease lubrication.

Painting
Machine/control cabinet RAL 7035, milling head/spindle carrier RAL 5021, DD structured paint (silk gloss, oil/soda-resistant).

Working Area Enclosure
2 angled sliding doors at the front plus roof, rear wall with protective cover, side observation window.

Power Supply
400 V, 3-phase, 50 Hz, 50 kVA, 125 A slow-blow, compressed air 4–6 bar (incl. filter pressure regulator & condensate separator).

Coolant System
Switchable coolant feed (nozzle ring/internal supply for SK DIN 69871 AD). Compact paper band filter system, adjustable throughput via bypass valve. Pump capacity 32 l/min at max. 20 bar. Tank volume 500 l.

Chip Conveyor
Travel distance approx. 2,000 mm, feed width approx. 350 mm, discharge height approx. 1,250 mm.

External Electronic Handwheel (HR 410)
Switchable to 3 axes (optionally up to 5 axes, not for uni-head axes).

Collision Monitoring
Single-channel system for monitoring machine and, to a limited extent, tool collisions.

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