BAZHOU Wanxin

BAZHOU Wanxin

Tube production line from 2021. This Bazhou Wanxin machine features a double-station decoiler, hydraulic shear, and butt welding machine, as well as a cold saw for precise pipe cutting. It is suitable for round pipes with diameters from Ø16 to 63.5 mm and offers a feed speed of up to 120 m/min. Consider the opportunity to purchase this Bazhou Wanxin tube production line. Contact us for more details.

• Double-station decoiler
• Function: Passive coil unwinding
• Design: Two stations with 180° rotation; manual expansion
• Benefit: Fast loading, easy operation
• Hydraulic shear and butt welding machine
• Function: Cutting of leading and trailing strip ends, centering and rewelding
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• Design: Manual hydraulic shear with boom; front/rear pressure rollers; front/rear centering rollers; welding device
• Cutting process: Hydraulic shear
• Pressing process: Dual-cylinder press
• Welding process: Manual welding
• Coil accumulator
• Function: Ensures continuous production during coil change
• Design: Frame construction with movable and fixed frame (incl. feed unit)
• Feed speed: max 120 m/min
• Accumulation speed: max 200 m/min
• Accumulated strip length: 200-400 m
• Pinch roll motor: AC 11 kW
• Forming and sizing mill
• Working height: +850 mm
• Main drive power: AC/DC motor 160 kW, 1000-2000 rpm; reduction gearbox: hardened gears; transmission: spiral bevel gear drive
• Entry/forming: Passive 5-roll straightener; vertical guide rolls for strip feeding; forming with 7 horizontal + 8 vertical roll stands
• Guiding/pressing/deburring/cooling/sizing: 6 horizontal + 5 vertical roll stands; 1 round sizing stand
• Round sizing stand: 1 smoothing unit; 2 sides with 8 rolls (4 per side); Ø30 mm rolls, 40Cr, tempered/hardened
• Horizontal roll shaft: Ø60 mm, bearing seat 55, material 40Cr; surface hardness HRC 50-55
• Vertical roll shaft: Ø40 mm, material 40Cr, tempered/hardened
• Bearing slide: Forged steel 45#
• Stand type: Gantry; opening width 120 mm; horizontal clamping via worm gear adjustable
• Stand material: Welded, stress relieved
• Pinch roll shaft: Ø50 mm, 2 rolls, manual screw adjustment
• Guide shaft: Ø40 mm
• Deburring knives: 2 pieces (1 in use, 1 spare)
• Cooling tank: Included in delivery
• Cold saw (Type KK-5-50)
• Function: Cutting pipes to preset length at line speed
• Pipe diameters: Round Ø16-63.5 mm (and appropriate square/rectangular)
• Cut length: 1-6 m
• Material thickness: 0.6-2.5 mm
• Saw motor: 11 kW AC with frequency converter
• Feed motor: 2.9 kW servo (Yaskawa)
• Drive motor: 11 kW servo motor (Yaskawa)
• Feed mode: Servo multi-stage speed
• Tracking speed: max 110 m/min
• Clamping: Pneumatic
• Saw blade: Ø400 mm
• Saw reduction gearbox: Model KK-80
• Saw stroke (rack length): 3 m
Note
• The technical data and descriptions are taken from the original order confirmation and are for information only; they are not binding.

Additional equipment

• Conveyor line, table, and bundling machine
• Function: Automatic pipe transfer from the rolling mill to the table; packaging in hexagonal bundles
• Conveyor length: 16 m
• Drive: 1 motor YCT200-4A, 5.5 kW

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