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Five Star THM 460

FIVE STAR THM-460

Horizontal Double-Head Milling Machine with Indexing Axis
The ideal machine for milling and chamfering P-plates for toolmaking from four sides in a single setup.

Technical Basic Equipment:

Control
- FANUC 0i-MF
- User-friendly 10.4" color touchscreen display
- Dialog-supported data input

Machining Capacities
- Workpiece length min./max.: 20 - 460 mm
- Workpiece width min./max.: 20 - 460 mm
- Workpiece height min./max.: 12 - 150 mm (optional 180 mm)
- Workpiece corner chamfer Cmax.: 10 mm

Traverse Paths
- X-axis (machine table): 620 mm
- Y/Z-axis (infeed axis/spindle head): 330 mm / 330 mm

Axis Drive Power
- X-axis motor: 2.5 kW
- Y-/Z-axis motor: 1.4 kW each
- B-axis motor: 1.4 kW

Speeds
- Rapid traverse X (table): 15 m/min
- Rapid traverse Y (infeed): 10 m/min
- Rapid traverse Z (spindle head): 10 m/min
- Manual feed: 0 - 1,500 mm/min
- Automatic feed: 0 - 5,000 mm/min

Main Spindles
- Two horizontally opposing milling spindles, designed for heavy-duty machining
- Drive type: Belt drive
- Speed range: 100 to 1,000 rpm each
- Drive power: 11 kW each
- Spindle interface: 2" / Ø50.8 mm each
- Oil-cooled with separate spindle oil cooler (optional)

Tools (Standard)
- Milling head: Ø 160 mm (optional Ø 200 mm) Note: Standard delivery does not include tools!
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Rotary Axis (B-Axis)
- Indexing: (standard 5° increments)
- Indexing angles: 0°, 45°, 90°, 135° and 180° (for 2-side machining)
- Table size: Ø320 mm
- Max. load: 320 kg

Workpiece Alignment
- 90° stop for easy workpiece positioning by operator
- Automatic measuring unit for detecting workpiece position

Guides
- X-axis: Linear roller guide
- Y-axis: Flat guideway, TURCITE-B coated
- Z-axis: Flat guideway, TURCITE-B coated

- 2 chip augers (left and right) integrated into machine
- Automatic hinged belt chip conveyor

Miscellaneous
- Centralized lubrication, oil/air
- Control cabinet with heat exchanger
- Partial sheet metal enclosure for machine
- Support worktable
- Hand tool kit
- LED work light
- 3-color warning beacon
- CE declaration of conformity according to European directives

Machine Dimensions and Weight
- Machine size: 2,800 x 3,410 x 2,200 mm
- Machine weight: approx. 7,500 kg

Spindles
- Power-up spindle motor 15 kW
- Spindle interface 1-7/8", suitable for face milling cutter Ø200 mm
Arbor diameter: Ø47.625 mm

Tools
- Face milling cutter Ø200 mm, MAROX-Tools Taiwan
Type: SE545R/L0810, DC200

Rotary Axis (B-Axis)
- Indexing axis, 5° increments, standard option
Indexing angles: 0°, 45°, 90°, 135°
Table size: Ø320 mm
Max. load: 320 kg

Compressed Air, Coolant, and Chip Management
- Chip air nozzles, 1 each, external to the spindles, standard option
(Metal articulated tube for compressed air)

- Coolant system with separate coolant tank and low-pressure pump, incl. paper filter, tank capacity: 600 liters
Filtering capacity: 80 L/min

- Chip augers (left and right) inside the machine, standard option
- Automatic hinged belt chip conveyor

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