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KLINGELNBERG-OERLIKON CS 200

Mountable cutter head type (max.) 460 mm
Cutter head weight (max.) 150 kg
Cutter head mounting plate diameter (Ø) 360 mm
Mounting taper nominal diameter for cutter heads Ø 58.227 mm
Travel distance - Z axis 200 mm
Recording diagram magnification ±10 - ±500 µm
Machine weight approx. 2.3 t
Required space approx. 2 x 1.5 x 2.03 m

In the manufacturing process for spiral bevel gears, the quality of the
gearing tools used plays a decisive role. Especially in dry milling, high gear
quality and long tool life can only be achieved with precisely set cutter heads.

The Oerlikon cutter head setting and testing device CS 200 enables quick
and easy adjustment of individual cutters, checks their position, and
documents the measurement results. The measurement process on the CNC-controlled
inspection device is semi-automated: The respective actions required for the
process are clearly displayed on the screen via operator guidance. The
positioning of the individual cutters in the cutter head and the height of the
cutter tips is performed largely automatically via a special process and is
simultaneously documented in a run-out diagram. A subsequent measurement
process checks the radial position of the inner and outer cutting edges of all
cutters in the cutter head. If certain test parameters of the cutters do not
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comply with tolerance specifications, they can be individually re-positioned.
Through the combination of a semi-automated adjustment process, operator-guided
setup actions, and an automatic measuring process, cutter heads can be adjusted
conveniently, quickly, and with high precision.

Operator-guided setting and inspection process

- Graphical display of the cutter head configuration and measurement results
with tolerance check
- Plain-language instructions for the operator (no encoded information)
- Easy allocation of measurement results to individual cutters
- Documentation of setting and measurement results via printer
- Setting and inspection procedure suitable for blade-type cutter heads of
the types ARCON®, RSR, Spirapid, SPIRON®, TRI-AC®
- Interface for neutral data

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