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Klingelnberg VIPER 500 W

Point 1: The machine is capable of grinding both internal and external gearing!

Point 2: The machine comes with a complimentary converter for connection to kW according to US standards. This allows the machine to be commissioned worldwide.

Point 3: Two VIPER 500 W units are available for sale, both in excellent condition. See for yourself at an inspection.

The machine is currently automated with a robot, which may be included upon request.
Delivery time and price on request.

Technical Specifications – VIPER 500 W
Working Area and Capacity
Maximum workpiece diameter: Ø 500 mm
Maximum grinding stroke: 500 mm
Working height above table (min–max): 300 – 800 mm
Distance centre to table (min–max): 442 – 1,042 mm
Module / (generating grinding module): 0.5 – 22
Swivel angle (min–max): −180° / +45°

Grinding System
Grinding wheel diameter (min–max): Ø 221 – 350 mm
Worm grinding wheel diameter (min–max): Ø 221 – 350 mm
Maximum grinding wheel width: 75 mm
Maximum worm width: 150 mm
Grinding spindle power: 37 kW
Maximum grinding wheel speed: 6,000 rpm

Table and Feed Axes
Table diameter: Ø 400 mm
Table bore (Ø × depth): Ø 100 × 500 mm
Table speed (max): 1,000 rpm
Axial feed (max): 20,000 mm/min
Radial feed (max): 12,000 mm/min
Tangential feed (max): 20,000 mm/min

Power and Dimensions
Total connected load: 60 kVA
Machine dimensions (L × W × H): 4,220 × 3,120 × 2,526 mm
Filter unit dimensions (L × W): 3,490 × 2,250 mm
Net weight (approx.): 19,300 kg

Machine Configuration – VIPER 500 W
Base machine and Options
VIPER 500 W base machine
Preparation for internal grinding arms
Internal grinding unit V5 for straight or helical internal gears
Measuring system for profile, lead, and pitch (external)
Measuring system for profile, lead, and pitch (internal V5)
Probing system for phase position
Power supply with voltage dip compensation (ESR)
Table adjustment 100 mm
Preparation for hydraulic clamping devices
Hydromechanical unit for drawbar clamping systems
Coolant oil treatment with belt filter (100)
Fire extinguishing system
Automatic working area door
Cleaning unit with spray gun
Integrated crane in enclosure
Isolating transformer
Voltage stabilizer – stabilizer and isolating transformer
Signal light
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Services
Delivery according to Incoterms 2010
On-site installation and commissioning
5 days of operator training
Interpreter service for training

Software Packages
Gear PRO software
Software for spline grinding
Software for spline inspection
BIAS control software for gear grinding
CBN grinding wheel software
ADI dressing process optimization
Dressing tool life monitoring (DLC)
Flexible profile modifications during grinding

Consumables
Endless belt filter
Assembly/disassembly aid for belt filter (100)
Diamond dressing rolls
CVD dressing roll D200/R1 for form grinding
CVD dressing roll special design for generating grinding
Grinding wheels
Grinding wheel D350/B60 for form grinding
Grinding wheel D350/B45 for form grinding
Profiled grinding wheel D350/B150 for generating grinding
Spacer rings
4 spacer rings B100
22 spacer rings B60
30 spacer rings B45
37 spacer rings B30

Other Components
Grinding wheel flange (without spacer rings)
Set of standard probes

Additional Options
Closed Loop 1.0 basic version
Interface for external automation

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