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Klingelnberg Viper 500 W

Like-new KLINGELNBERG VIPER 500 W Gear Grinding Machine

All-inclusive machine, equipped for internal and external gearing
Includes special power converter from EU kW to US connection (global plug-and-play compatibility)
Available due to restructuring at a high-tech family-owned company (no automotive production)

Working range and capacities:
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- Max. workpiece diameter: 500 mm
- Max. grinding stroke: 500 mm
- Working area above table (min.–max.): 300 – 800 mm
- Distance between spindle center and table (min.–max.): 442 – 1042 mm
- Module (form grinding module): 0.5 – 22
- Swivel angle (min.–max.): –180° to +45°

Grinding system:
- Grinding wheel diameter (min.–max.): 221 – 350 mm
- Grinding worm diameter (min.–max.): 221 – 350 mm
- Max. grinding wheel width: 75 mm
- Max. grinding worm width: 150 mm
- Grinding spindle drive: 37 kW
- Max. grinding wheel speed: 6000 rpm

Table and feed rates:
- Table diameter: 400 mm
- Table bore Ø × depth: 100 × 500 mm
- Max. table speed: 1000 rpm
- Max. axial feed: 20,000 mm/min
- Max. radial feed: 12,000 mm/min
- Max. tangential feed: 20,000 mm/min

Electrical connection and dimensions:
- Total connected load: 60 kVA
- Machine dimensions (L × W × H): 4220 × 3120 × 2526 mm
- Filter unit dimensions (L × W): 3490 × 2250 mm
- Net weight approx.: 19,300 kg

Machine configuration – VIPER 500 W

Base machine and options:
- VIPER 500 W base machine
- Preparation for internal grinding arms
- V5 internal grinding unit for straight or helical internal teeth
- Measurement system for profile, flank line, and pitch of external gears
- Measurement system for profile, flank line, and pitch of internal gears V5
- Touch trigger phasing system
- Power supply with ESR voltage drop compensation
- 100 mm table adapter
- Preparation for hydraulic clamping devices
- Hydromechanical unit for drawbar clamping systems
- Grinding oil processing system with band filter 100
- Fire extinguishing system
- Automatic working area door
- Cleaning system with spray gun
- Integrated crane/hoist in enclosure
- Isolation transformer
- Voltage stabilizer and isolation transformer
- Signal lamp / signaling tower

Software packages:
- Gear PRO software
- Software for spline shaft grinding
- Software for spline shaft inspection
- BIAS control software for gear grinding
- CBN grinding wheel software
- ADI dressing process optimization
- DLC tool life monitoring for dressing tools
- Flexible profile corrections for grinding operations

Consumables:
- Endless filter band
- Assembly/disassembly tool for filter band 100
- Diamond dressing rolls
- CVD dressing roll D200 R1 for profile grinding
- Special CVD dressing roll for generating grinding
- Grinding wheels
- Grinding wheel D350 B60 for profile grinding
- Grinding wheel D350 B45 for profile grinding
- Profiled grinding wheel D350 B150 for generating grinding

Distance rings / spacer plates:
- 4 spacer plates B100
- 22 spacer plates B60
- 30 spacer plates B45
- 37 spacer plates B30

Other components:
- Grinding wheel flange without spacer plate
- Set of standard probes / measuring probes

Additional options:
- Warranty extension from 12 to 24 months
- Closed Loop 1.0 basic version
- Interface for external automation

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