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RSA RASACUT SC 3000 – Automatic tube cutting, debur...

RSA RASACUT SC 3000 – Fully Automatic Tube Cutting, Deburring, Length Checking, Washing and Drying Line

A high-performance RSA line for tube processing, designed for continuous production: from raw tubes to finished tube sections at fixed lengths, up to 3,000 mm.

The system integrates the entire process flow:

Bundle loading → Cutting → Deburring → Measuring (length control) → Cleaning (washing) → Drying, with automatic transfer between stations.

MAIN FEATURES

· Fixed-length cutting up to 3,000 mm
· Complete RSA line: Bundle loading + Cutting + Deburring + Measuring + Cleaning (washing) + Drying
· Automatic tube separation (singulation) from bundle loader
· Servo-controlled saw feed with programmable cutting parameters
· Fully automatic station interconnection (no manual adjustments required)
· 360° deburring, inside + outside
· 100% length measurement with automatic reject handling
· Integrated washing and drying system for preparation of finished tubes
· Siemens control: S7-300 + OP17
· Extensive set of included clamping jaws

TECHNICAL DESCRIPTION

1. Bundle Loader
The tube bundle is loaded into the store using a crane or forklift. The system automatically separates the tubes and feeds them onto the infeed roller conveyor, enabling continuous production from tubes up to 8,000 mm in length.

2. Cutting | RSA RASACUT SC 3000
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Automatic cutting unit with servo-controlled feed and electronically adjustable length stop. Tubes are clamped and cut to programmed fixed lengths with adjustable cutting parameters for repeatable and consistent results.

3. Deburring | RSA RASAPLAN XY 3000
Automatic tube end deburring system with high-performance brushes on both sides. Each tube rotates 360° during brushing, allowing simultaneous internal and external deburring on both end faces. Adjustment is performed automatically from the central control panel.

4. Measuring | RSA RASACHECK 3000 A
Integrated length measuring station with 100% inspection of finished parts. Out-of-tolerance pieces are automatically rejected, ensuring only compliant pieces move to the next stages.

5. Cleaning | RSA RASACLEAN ET 3000
Washing system designed for complete removal of swarf and dirt particles. Parts pass through an enclosed washing zone where cleaning fluid is applied under pressure and contaminants are collected in a swarf filter.

6. Drying | TURBODRY
Hot air drying station with adjustable airflow and temperature. Eliminates drops and condensation after washing, delivering fully dried tube sections for further handling.

7. Tooling | Extensive set of clamping jaws
Supplied with a wide set of jaws for various tube diameters, allowing for quick changes without the need for additional tooling.

WORKING RANGE

· Round tube diameter: 10 to 90 (101) mm
· Wall thickness: 0.6 to 6 mm
· Input tube length: 8,000 mm
· Fixed cutting length (finished pieces): 150 to 3,000 mm (up to 2,000 mm for Ø 10–14 mm)
· Tube weight: max. 10 kg/m
· Length/diameter ratio: 2:1
· Length tolerance: Ø10–49 mm: ±0.2 mm | Ø50–74 mm: ±0.25 mm | Ø75–90 mm: ±0.3 mm

In production (machine operational).

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