Mesin pembengkok mandrel

Sommer Maschinenbau GmbH S45

Mandrel Bending Machine S4501
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For the production of pipe geometries with bending radii from 1.5 x D
→ Maximum bending capacity for pipes: 42.4 x 3.25 mm (steel, max. Re 240 N/mm²)
→ Maximum bending capacity for pipes: 30 x 30 x 3 mm
→ Maximum bending capacity for pipes: 42.4 x 2 mm (stainless steel, max. Rp0.2 260 N/mm²)
→ Total connected load: 3 kW
→ Pipe feed length: approx. 1.5 m

Robust and durable steel construction. Maintenance-free servo drive for the bending, feed, and rotation axes. The control system's touch display enables easy and intuitive programming and operation of the machine. After the pipe is fed in, it is clamped in the carriage by the chuck, allowing for precise positioning of the pipe and, thus, the creation of dimensionally accurate geometries. The standard configuration also includes pipe geometry verification before the bending process: if the bending process is started at an incorrect position, the machine will not allow operation. This eliminates operator errors. Optional additional features provide increased convenience and boost the output and efficiency of the system.

Data exchange with the optional TBS-3D pipe calculation program (PC version) is handled via USB stick or network. Existing pipe geometries can be imported using the software.

Standard equipment:
→ Servo drive for the bending axis 1.5 kW
→ Adjustable speed
→ Left-hand bending direction
→ Bending angle resolution: 0.1°
→ Maximum bending radius: 120 mm
→ Bending shaft diameter: 50 mm
→ Servo-driven feed
→ Servo-driven rotation
→ Three-jaw chuck for securing the pipe in the carriage
→ Pneumatic tool retraction
Hydraulics:
→ Hydraulic pipe clamping with adjustable clamping pressure
→ Programmable mandrel pre-retraction

PLC control:
→ 10" color touchscreen
→ ETH 10/100, X2X Link, 2xUSB
→ Foot pedal operation
→ Data transfer via LAN or USB
→ Material database
Unique graphic programming: Simple geometries can be calculated directly on the machine. The control system calculates feed values and bending angles immediately upon input of length and angle.

Power supply: 400V 16A

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Dimensions: L:2.3m x W:1m x H:1.4m
Weight: approx. 1200 kg

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