Mesin pembengkok tabung mandrel

Sommer Maschinenbau GmbH S60

Mandrel Bending Machine S6006
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For the production of dimensionally accurate tube geometries with bending radii of up to 1.5 x D.
→ Maximum bending capacity tube 60.3 x 4 mm (400 N/mm²)
→ Maximum bending capacity tube 60.3 x 2.6 mm (stainless steel)
→ Total connected load 5 kW
→ Tube feeding length 6 m

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Robust and durable steel construction with a friction-locked design – no torsion-prone construction due to, e.g., a split construction of bending head and mandrel support. Maintenance-free electromechanical drive for the bending axis. The touch display of the control unit allows for easy and intuitive programming and operation of the machine. After sliding the tube in, it is clamped by the chuck in the carriage, ensuring precise positioning of the tube and thus the creation of dimensionally accurate geometries. Standard equipment also includes a tube geometry check before the bending process: if the bending process is started at an incorrect position, the machine will not grant approval. This eliminates operating errors. Optional additional features provide greater comfort and increase output, thus enhancing the system’s efficiency.

Data exchange from the optional TBS-3D tube calculation program (PC version) is via USB stick or via FTP access from the computer to the machine control. USB or LAN connector (RJ45) are provided as standard. Existing tube geometries can easily and quickly be converted, for example via the STEP format.

Standard features:
→ Electromechanical drive for the bending axis, 2.2 kW
→ Rotational speed 2.9 rpm (=17°/sec.)
→ Left-hand bending direction
→ Bending angle resolution 0.1°
→ Maximum bending radius 200 mm
→ Bending shaft diameter 50 mm
→ Electronic length measurement ±0.1 mm
→ Electronic rotation measurement ±0.1°
→ Manual stop system (overrun stops in length)
→ Manual indexing system (15° increments for rotation)
→ Three-jaw chuck for tube clamping in the carriage
→ External control console

PLC control:
→ 10.1" touchscreen
→ ETH 10/100, X2X Link, USB
→ Foot pedal operation
→ Data transfer via network (W)LAN or USB
→ Material database
Unique graphical programming: Simple geometries can be calculated directly at the machine. After entering length and angle, the control determines the feed values and bending angles automatically.

Hydraulics:
→ Hydraulic power 3 kW
→ Hydraulic tube clamping with adjustable clamping pressure
→ Programmable early mandrel retraction

Options (available as additional equipment):
→ Variable bending speed via frequency inverter or servo motors
→ Automatic tool retraction (manual or controlled)
→ Pneumatic chuck
→ Automatic mandrel lubrication
→ Pneumatic stop system (length + rotation)
→ Mobile version (rollers)
→ Radius extension

Sample image shows a similar machine.

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