Pallet manufacturing machine

Stoiber GmbH StoNail 7000 RT

The StoNail 7000 is a fully automated portal nailing machine for the flexible production of pallets and crates, even with large workpiece dimensions. With up to three individually adjustable nailing head pairs, two work areas, and a generous Y-axis travel of 1,250 mm, it is designed for maximum efficiency and high flexibility. A 12-inch touch display, automatic height adjustment, and numerous expansion options support user-friendly operation. Offline programming allows new programs to be created and simulated outside the machine, reducing setup times and preventing downtime. The integrated automatic path optimization further increases the cycle output and ensures resource-efficient operation.

Applications:
Standard stringer and block pallets
Special pallets & custom solutions
Double-deck pallets & mixed pallets
Transport frames & packaging elements
Crate walls & wooden packaging

Nailing bridge with rotary table:
Robust frame construction with a tilt angle of 65° for ergonomic operation
Machine length: approx. 7000 mm
Rotary table with 2 work areas:
Work area per side (L x H): 3000 x 1700 mm
Cladding of the rotary table with plywood panels for custom templates
Option: Clamping brackets for use with custom templates
Option: Modular pallet clamping system for inserting loose boards and blocks
Frequency-controlled nailing bridge:
Up to three independently controlled nailing head pairs for complex nailing patterns
Accommodation of up to 6 nailing heads
Coverage of the entire work area with the nailing heads
Collision monitoring: The movement of the feed cylinder is constantly monitored

Nailing heads:
Industrial nailing heads or hand-held devices
Nail length max.: 130 mm
Equipment of the nailing heads with Maxi-Coil magazines for up to 1000 nails
Nailing shoes for limiting the insertion depth
Option: Stapling devices, drilling heads

Robot:
Type: Kuka KR210 R3100-2 (Alternatively: similar manufacturer or refurbished robot possible)
Gripper with clamping jaws for pallet removal and stacking
Product weight max.: 80 kg
Stacking height max.: 2800 mm
Normal and interleaved stacking
Option: Retrofitting the robot at a later date
Buffer conveyor (Optional):
For buffering several pallet stacks
Fully enclosed by a robust plastic modular belt

Programming:
Simple, intuitive programming on the 12-inch touch panel directly on the machine. With the entered parameters, the pallets or crate parts are completely recorded or visualized. Programming of the removal and stacking process via robot is also done directly on the touch panel – no robot knowledge required by the customer.

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Siemens PLC control with control panel:
Touch panel for operating the machine
Pallet programming directly on the control panel
Storage of the created pallet programs
Pallet counter
Nail counter: The machine stops as soon as the nails are used up
Internet connection for remote maintenance
Operating language available in German and English
Option: Board width measurement for decreasing board widths

Safety equipment:
Safety fence around the entire system including access monitoring
Emergency stop button on the outside of the machine and on the control panel
Safety laser scanner to protect the rotary table
Safety light curtain for pallet removal

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