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FPT Industrie DINOSPIN

CNC control system
HEIDENHAIN TNC 640, 15"
Main Computer MC
Controller Unit CC
Keyboard TE
15" TFT color flat panel display with softkeys
RAM: 4 GB
Hard Drive: 32 GB, at least 21 GB reserved for program storage
Input increment / Display step for linear axes: up to 0.1 µm
Input increment / Display step for rotary axes: up to 0.0001°
Input range: max. 99,999.9999 mm or 99,999.9999°
Circular interpolation on 3 axes with rotated machining plane
Helical interpolation
Linear interpolation on 5 axes
Block processing time: 0.5 ms
Ethernet: 2 x 1000BaseT
USB: 1 x front USB 2.0, 4 x rear USB 3.0

Handwheel
HEIDENHAIN HR510
Axis selection via buttons / softkeys
Buttons for continuous axis movement
Emergency stop button
Magnetic attachment
Enabling buttons / deadman’s switch according to CE

Travel ranges
X-axis / longitudinal axis: 4,000 mm
Y-axis / cross axis: 2,500 mm
Z-axis / vertical axis: 1,300 mm

Feed / Power connection / Pneumatics
Max. feed rate with interpolating axes: 40 m/min
Installed power: 60 kVA
Max. current draw: 150 A
Air consumption (pneumatics): 400 Nl/min
Operating pressure (pneumatics): 6 bar

Clamping plate / Floor plate
Integrated clamping plate with leveling units
Plate size: 2,500 x 4,000 mm
Plate height: 300 mm
Load capacity: 10 t/m²
T-slot width: 28 mm (H12)
T-slot spacing: 250 mm

Milling head / Universal milling head
Universal milling head with continuous movement on 2 axes
5-axis machining
Direct drives for rotary axes
Rotary axes as interpolated CNC axes
Automatic tool clamping
Undercut machining possible up to 10°
Integrated cooling for torque motors and spindle bearings

C-axis swivel range: +/- 270°
A-axis swivel range: +/- 185°
Max. rotational speed A-/C-axes: 30 rpm
Working torque A-/C-axes: 450 Nm
Clamping torque axes: 1,400 Nm
Positioning uncertainty A-/C-axes: 8 arcsec
Positioning scatter A-/C-axes: 4 arcsec
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Main spindle
Spindle power S1 / S6: 22 / 33 kW
Spindle torque S1 / S6: 84 / 128 Nm
Max. spindle speed: 18,000 rpm
Constant power: 2,500 - 18,000 rpm
Constant torque: 10 - 2,500 rpm
Tool holder: HSK-A63 DIN 69893
Rigid tapping for motorized spindle

Software / Calibration
Dynamic RTCP software
AUTOCAL software for automatic calibration
3D Form Inspect M&H software
Software for measurement of 3D shapes, tools, molds, and dies
Measurement program creation directly via coordinate points / surface points

Vibration / Collision monitoring
Sensor for vibration detection
Detection of collisions and excessive oscillations on 3 axes
Response time approx. 1 ms
Electronic interface for functionality check

Tool changer
Tool changer with arm for tool change
Overlapped-wheel design
Fully enclosed for operator safety
Tool stations: 80
Max. tool diameter: 75 mm
Max. tool diameter with adjacent slots free: 125 mm
Max. tool weight: 10 kg
Max. tool length: 600 mm for 40 tools
Max. tool length: 250 mm for remaining 40 tools
Tool type: HSK-A63 DIN 69893

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