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Pony Luxury Coating Pony L11000 (11x5x5)

* Air Treatment Unit:
The air treatment unit is a recirculation system that supplies the booth with filtered fresh air and exhausts used air during the painting process. It heats the air to 60°C, mixes the used air with 10% fresh air via an automatic multi-damper system, and reheats the air before returning it to the booth. The air is heated by a burner and a heat exchanger, both made of high-quality 304 stainless steel and housed within the fresh air unit. During painting, the air undergoes dual filtration (through front and ceiling filters) before entering the booth. The contaminated air is also filtered twice (via inlet and outlet filters) before leaving the exhaust unit. Air treatment units are insulated like the side panels to minimize heat loss and are protected against potential vibrations and noise by rubber seals on the covers. The exhaust air is regulated by a damper in the air outlet duct, which helps to control the internal pressure of the booth.

*PRINCIPLE OF OPERATION OF THE BOOTH:
The processes in the booth are controlled via an operator panel that manages the following steps:

*PAINTING PROCESS:
During painting, 100% fresh air is drawn in from outside and passes through the front filters before entering the plenum at ambient temperature. The air is then discharged through the extraction unit. Floor filters (paint stop) capture paint particles, and the air passes through the final exhaust filters before being released.

*FLASH-OFF PROCESS:
After painting, the booth continues to operate for about 15 minutes to expel residual solvents and thinners. During this stage, fresh outside air circulates within the booth.

*DRYING PROCESS:
In this phase, 80% of the air circulating through the booth is heated to 60°C and delivered into the booth via a plenum. As 20% of the solvents are released during drying, this solvent-laden air is exhausted. Industrial coatings are generally dried at 60°C, but the booth temperature can be adjusted as needed via the operator panel.

*COOL-DOWN PROCESS:
After the 30-minute drying process, the coil is deactivated via the operator panel, the pneumatic damper closes, and the exhaust system restarts. During the 5-minute cool-down period, fresh outside air circulates in the booth, after which the system shuts down automatically.

ELECTRICAL AND ELECTRONIC EQUIPMENT:
These control panels manage the functions and operation of the machines and equipment within the booth. The control panel is made of durable galvanized sheet metal and steel profiles, fully enclosed to protect against dust and moisture.
Electrical devices and control panel:
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• The control panel includes essential components such as contact breakers, fuses, indicator lamps, thermal relays, contactors, and connectors.
• Heat-resistant cables are used for command and control connections between the panel and motors or other electrical devices.
• Electrical wiring is designed to allow the booth to be relocated if necessary.
• Operating equipment uses 380 V 50 Hz, while control equipment uses 220 V.

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