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RANGE + HEINE

Länge 5000 mm
Breite 100 mm
Höhe 2800 mm
Baujahr 2011
Range+Heine paint finishing line
For the coating of individual wood window parts and frames
Being sold on behalf of a customer

Technical Manufacturer Description:

Part dimensions: Length: 5,000 mm
Height: 2,800 mm
Width: max. 100 mm
Coating system:
Designed for use with coatings from the respective manufacturer with a low solvent content (VOC value), water-based and non-flammable.
Capacity: min. 40 rails/shift, i.e. approx. 60 window units/shift (without forced drying)
Process (one cycle is run through twice):
- Flooding
- Drying
- Inspection, sealant application
- Spraying
- Drying

Pos 1 Conveyor Technology
1 Power + Free circular conveyor
Layout as per drawing 11-138-010a
Essentially consisting of:
3 drives with geared motors for main chains with frequency-controlled speed (see layout).
Various track rails, horizontal bends, chain tensioning stations, pneumatically/electrically controlled stop stations
50 rails, 5,000 mm long (max. load 250 kg)
Automatic tilting of rails for drainage after the flooding unit
1 conveyor control system (Siemens S7-300 PLC)
Programmable buffer stock
Continuously variable drive units
1 lifting/lowering station for loading/unloading of workpieces (max. stroke 2,000 mm)
1 steelwork set for fastening the conveyor system

Pos 2 Flooding Unit
1 flowcomat II-P
1 unit for clear priming
Maximum workpiece width: approx. 180 mm
Consisting of:
1 coating tunnel,
1 Flowcodrive swivel mechanism,
2 flooding lances, each equipped with max. 3 nozzles
1 cleaning accessories set
1 externally mounted stainless steel sieve
1 paint supply
1 control system

Pos 3 Additions to Flooding Unit
1 drain channel and surface in the flash-off area behind the flooding unit
After flooding, the rails move into a drip buffer. The dripping coating material is collected on the PP non-stick collection surface (and channel) and returned to the flooding unit. Rinse water is collected in the flooding unit and pumped out. The use of PP in paint-contact areas allows for easy cleaning of dried-on coatings.
1 humidification unit
1 control unit for the humidifier, complete with controller for humidification volume
1 hygrostat for detecting ambient humidity and activating humidification nozzles
3 humidification nozzles for the drip buffer
1 coagulation unit
1 R+H WACO 200 coagulator – 200 l collection tank
Lodjy Ty E Hepfx Aatjab

Pos 4 Top Coat Spray Booths
2 spray booths for top coat application
2 extraction walls with sandwich panel cladding as per work area
Fan: 16,000 m³/h
Filter area:
-3 sets of Ecola pre-separators
-1 set Paintstop filters
-1 set bag filters
Recirculating air distribution ceiling in tension frame design
Volume: 12,000 m³/h
approx. 75% recirculating air – 25% exhaust air operation (extracted from the production hall)
Installed on site-specific foundation as per layout
2 Prolac overspray recovery columns

Pos 5 Additions to Top Coat Spray Booths
3 humidification nozzles for the flash-off area after top coating

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