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REISHAUER RZR

Workpiece diameter: 240 mm
Center distance: 0 mm
Max. honing length: 500 mm
Max. module: 5
Total power requirement: 12 kW
Machine weight approx.: 5,000 kg
Space requirement approx.: [missing dimension]

REISHAUER (Switzerland)
CNC-controlled Gear Honing Machine
Model: RZR, Year of manufacture: 1996 # 74 105

Wheel diameter min./max.: 10 - 240 mm
Module: 0.5 - 5
Helix angle: +/- 30 °
Workpiece slide travel (Z-axis): 275 mm
Honing tool traverse (X-axis): 128 mm
X-axis infeed per stroke: 0.001 mm/stroke
Crowning approx.: 0.5 °

Workpiece clamping length approx.: 500 mm
Max. workpiece oscillation approx.: 3,000 mm
Honing tool diameter outer/inner x width: 325/308 x 45 mm
Honing tool speed: 100 - 1,200 rpm
Dressing speed of honing tool: 30 - 1,000 rpm

Spindle drive: 4 kW
Total drive: approx. 12 kW - 400 V - 50 Hz
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Total weight approx.: 5,000 kg

Accessories / Special Equipment

SIEMENS CNC path control type 810 G allows input of all relevant gear data and the setup of the workpiece via conversational interface. With DNC interface RS 232 for data import and export.
A-axis = swivel angle / Z-axis = table movement / X-axis = honing tool infeed, S-axis = honing wheel speed, U-axis = crowning adjustment
With integrated device for automatic threading of the honing wheel into the gear gap
The tool swivel angle (A-axis) is also moved electronically, quickly, and accurately and hydraulically clamped, allowing for faster setup times.
Hydraulic workpiece clamping via foot switch between workpiece spindle and tailstock; both units are movable on the workpiece table according to the workpiece.
Fully enclosed working area with sliding doors and safety interlock
High-end original REISHAUER honing oil filtration system Type RTO 40.10, with centrifuge and cooling unit for consistent honing oil temperature, oil mist filter, etc.
Various diamond dressing tools mounted on arbors.
Separate ventilated and cooled electrical and control cabinet, separate hydraulic unit.

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